Product development

Conception / Product development / Component design

Product development
Battery Housing with UD-Tapes
Product development
Metal substitution of shift fork
Product development
Prototyp mit Thermoplastic Composite

GK Concept GmbH in Dresden offers comprehensive expertise in lightweight construction, plastics technologies and innovative manufacturing processes, enabling the development of particularly stable, cost-efficient and sustainable products.

Strong partnerships with research institutions and companies give customers access to state-of-the-art technologies such as MuCell foaming processes, back-injection technologies and organic sheets.

The holistic development process - from the idea to series production - ensures minimal interface losses, rapid market launch and customized solutions for a wide range of industries.

Services:

Feasibility studies

  • Process-specific evaluation of the component design
  • Process selection: High pressure / low pressure foaming, foaming with gas back pressure, Mantara
  • Process- and requirement-oriented material selection
  • Cost analysis

Concept development/validation

  • Part-, process- und tool concepts
  • Process layout
  • Validation via suitable preliminary tests

Process-oriented component development

  • Production-oriented designs (DFMA - Design for Manufacturung and Assembly) of individual parts and assemblies - from injection molding to generative manufacturing
  • FMEA - failure mode and effects analysis
  • Mechanical and tribological mechanisms and various joining technologies
  • Thermosetting and thermoplastic materials, metal components, fiber composites, hybrid components
  • Metal substitutionn
  • Multi-material combinations
  • Selection of materials and production technologies