Process simulation (rheological and thermal simulation)
Carrier Filling (Click for Animation)
Cooling optimization
Multi-Material-Design
Simulation mold-coolingWe use process simulation from component design to tool design and process optimization? Why? Because it...
- Complex geometries validated: Avoid air inclusions and short shots
- Manufacturing errors minimized: calculate and optimize shrinkage and warpage
- Optimized tool design: Optimize temperature control in the mould and avoid hot spots
- Enables process prediction: simulate the injection and cooling phase, prevent problems and shorten cycle times.
- Increases material and cost efficiency: Simulate material consumption, material savings and shorter production times through process optimization
- Promotes sustainability: Fewer rejects, energy savings and more efficient production, even with complex processes.
Services:
- Thermoplastic, thermoset and elastomer injection molding
- Optimization of filling, holding pressure, warpage and cooling
- Physical and chemical foaming (MuCell)
- Foamed components with decompression (opening stroke)
- Hybrid components with multiple inserts
- Multi-cavity molds
- Multi-component parts (2K)
- Injection compression molding
- Cascade injection molding
- PU flooding
- Cooling calculation, identification of hot spots
- Variotherm cooling
Workflow: Benefits of simulation in the development process
